Chahat

Watch How Raw Ingredients

Become Irresistible Snacks

Manufacturing Process
Raw Material Testing
01

Raw Material Testing

  • Incoming raw materials like besan, oil, spices, and flours undergo rigorous lab testing.
  • We check for moisture content and overall quality to ensure freshness and consistency.
  • Only high-quality raw materials are approved for production.
Mixing the Perfect Dough
02

Mixing the Perfect Dough

  • Besan, spices, and water are blended together in the exact proportions.
  • The mixture is kneaded to create a smooth, consistent dough.
  • This dough is the foundation for all our snacks, ensuring uniform texture and taste.
Shaping and Frying
03

Shaping and Frying

  • The dough is transferred to an automatic extruder machine, where it’s shaped into various forms.
  • The shaped dough then enters hot oil and is fried immediately.
  • Continuous frying ensures the texture remains crunchy and uniform.
Frying to Perfection
04

Frying to Perfection

  • Fried at temperatures between 170°C to 190°C to ensure the perfect crispness and golden color.
  • Excess oil is removed after frying.
  • Cold air is used to further crisp the snacks, making them lighter and crunchier.
Coating for Flavor
05

Coating for Flavor

  • The fried snacks are moved to a flavor drum where spices are evenly coated.
  • We use a blend of natural seasonings to enhance taste and ensure every snack is full of flavor.
  • Each batch is carefully coated to ensure consistent seasoning on every piece.
Quality Control
06

Quality Control

  • Every batch undergoes quality checks for consistency in:
    • Weight
    • Texture
    • Flavor
  • Only batches that meet our strict criteria are approved for packaging and shipment.

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