Watch How Raw Ingredients
Become Irresistible Snacks
Step 1: Raw Material Testing
- Incoming raw materials like besan, atta, spices, and flours undergo rigorous lab testing.
- We check for moisture content and overall quality to ensure freshness and consistency.
- Only high-quality raw materials are approved for production.
Step 2: Mixing the Perfect Dough
- Besan, spices, and water are blended together in the exact proportions.
- The mixture is kneaded to create a smooth, consistent dough.
- This dough is the foundation for all our snacks, ensuring uniform texture and taste.
Step 3: Shaping and Frying
- The dough is transferred to an automatic extruder machine, where it’s shaped into various forms (chips, puffs, crisps, etc.).
- The shaped dough then enters hot oil and is fried immediately.
- Continuous frying ensures the texture remains crunchy and uniform.
Step 4: Frying to Perfection
- Fried at temperatures between 170°C to 190°C to ensure the perfect crispness and golden color.
- Excess oil is removed after frying.
- Cold air is used to further crisp the snacks, making them lighter and crunchier.
Step 5: Coating for Flavor
- The fried snacks are moved to a flavor drum where spices are evenly coated.
- We use a blend of natural seasonings to enhance taste and ensure every snack is full of flavor.
- Each batch is carefully coated to ensure consistent seasoning on every piece.
Step 6: Quality Control
- Every batch undergoes quality checks for consistency in:
- Weight
- Texture
- Flavor
- Only batches that meet our strict criteria are approved for packaging and shipment.
Our Promise
From raw material testing to final packaging, every step in the Chahat manufacturing process is designed to ensure the highest levels of taste, quality, and safety. Our integrated approach to production, including backward integration for key raw materials like besan, atta, and rice flour, allows us to maintain consistency and control at every stage.
